POWER TRANSMISSION

Circular Shaft Torsion Calculator

Compute polar inertia, maximum shear stress and twist for a solid circular shaft under torque.

SI & US customary units Live results Inputs stay in your browser

Input parameters

Values are calculated locally in your browser.

Results

Live calculation
Maximum shear stress
32.5949 MPa

Theoretical result · verify applicability below

Angle of twist1.86755 °
Polar moment of inertia38,349.5 mm⁴

Engineering model

TTlength L

Schematic illustration · not to scale

Formula & method

J = πd⁴/32 · τmax = |T|d/(2J) · θ = TL/(GJ)

For a solid round shaft, shear stress varies linearly from zero at the center to its maximum at the surface. Twist depends on shaft length and shear stiffness. The fourth-power diameter relationship makes diameter especially influential.

Worked example

T = 100 N·m, d = 25 mm, L = 1 m and G = 80 GPa produce J = 38,349.52 mm⁴, τmax = 32.595 MPa and θ = 1.868°.

The initial inputs reproduce this example. Material values are illustrative inputs, not a material database or certified design values.

Assumptions & limitations

Solid circular uniform shaft in elastic Saint-Venant torsion. Small strain, uniform material and no warping restraint effects. Keyways, shoulders, hollow sections, combined bending and fatigue are excluded. Signed torque determines twist direction.

No factor of safety or design-code allowance is applied unless explicitly stated. Read the engineering disclaimer before applying these results.

Checking your calculation

Confirm the load direction and units first. Check the schematic against your actual supports and geometry, then compare the worked example with your own independent calculation. A valid numerical result does not establish that the model is appropriate for a real component.

For background, consult the Air Force Stress Analysis Manual’s column analysis and MIT’s Mechanics of Materials learning modules. Use applicable design standards and certified material data for real designs.